Ampoule Filling and Sealing Machine with Servo based system have been designed and built in compliance with cGMP standards. The basic design principle and the type of operation offers optimum reliability for conveying the ampoule for the filling (servo based) & sealing process and out-feed. With a wide range of models to suit different formats and production requirements customers will be able to find a machine appropriate to their needs. Machine equipped with PLC & HMI based control panel for auto fill volume adjustments. Machine is having wide range of uses in pharmaceutical, biotech, cosmetic, veterinary & chemical industry. We are continuously developing and modifying Ampoule Filling and Sealing Machine to customer’s specific needs.

This ampoule filling and sealing machine provides a very smooth and efficient way of filling and sealing ampoules. While choosing the most reliable and high-quality machine manufacturers to ensure maximum productivity, efficiency, and accuracy in operations. It is ensured that the drugs get protected from environmental dust and micro-organisms. A faster changeover of ampoules helps in faster production while also making it easier to handle and store drugs with the right content and amount. The compact and versatile machinery takes care of a wide variation like the neck of containers, its thickness, and its shape or form. They not only allow complete accessibility but also uniqueness and the easiest way of maintenance.

Superiority in operation and performance through modern design construction offer advantages in terms of reliability and operational use.

All the functions of the machine can be seen and easily checked with good accessibility to all the work stations, easy access to the handy change parts and hence easy to install guides because of the tilt-away designed burner station.

The linear conveying system consists of a cam-controlled walking beam, a narrow ampoule slide rail, an upper and lower centering beam with corresponding back up supports as well as the pressure rollers in the sealing area.

SALIENT FEATURES:

• Compact GMP model
• Auto Fill Volume adjustments from Control Panel of the machine.
• Option of attaching wire mesh conveyor for connection to Sterilization Tunnel.
• Production output ranging from 25 ampoules/min. to 200 ampoules/min.
• Co-eccentric nozzles allow very quick and precise filling.
• All contact parts made from AISI SS 316L & other Non-contact parts made from AISI SS 304.
• Machine is suitable to fill 1ml to 20ml ampoules in LI-AF 1P & 2P models and 1ml to 10ml in LI-AF 4P, 6P & 8P Models.
• “No Ampoule – No Filling” system
• Ampoule neck centering during gas flushing and filling operations
• Possibility of nitrogen gas flushing before, during and after filling
• Full accessibility allows easy maintenance
• Machine equipped with pre-warming station.
• Minimum change over time, little maintenance & easy cleaning

PROCESS OPERATION:

• The sterilized ampoule tray directly loaded in to slant hopper of the unit. The Synchronized star wheel delivers ampoules one by one on moving eccentric ampoule rack in single/two/four/six.
• During the stoppage of rack sequentially pre-gassing, filling, post gassing, pre heating and final sealing is achieved. Duly filled sealed ampoules then collected on collection tray automatically without hand touch.

THE SERVO BASED MACHINE PERFORMS THE FOLLOWING OPERATIONS

• Ampoule feeding by in-feed hopper, star wheel and ampoules transfer into transport rack.
• Two ampoules advanced per machine stroke.
• Centering of ampoules necks during pre-heating, post heating, gas flushing and liquid filling (Servo-based).
• Rotation of ampoules neck in the pre- heating and heating station.
• Elimination of burdened-off ampoule tips by clippers and ejection into a separate container.